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2023

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Detailed introduction to the types and materials of ball mill grinding body


The task of the grinding body is to break the lumpy materials fed into the mill and grind them into fine powder.

The task of the grinding body is to break the lumpy materials fed into the mill and grind them into fine powder. The particle size of the material just entering the mill is around 20mm, and the gap is also large to grind them into fine powder below 0.08mm (sieve residue generally cannot exceed 15%). Grinding body had to make every effort, come up with tough means, just fed into the bulk of the material (coarse grinding bin) to the violent impact of the main, supplemented by grinding, mashing them. The mutual collision between the grinding bodies is also inevitable during this period. The strong sound when the mill is running mainly comes from the coarse grinding bin. With the reduction of material size, will flow to the next bin, the attitude of the grinding body is also "gentle up", turn to the grinding-based, the sound gradually weakened, after grinding the fine sent out of the mill, different types and specifications of the grinding body used in different grinding bin.

Steel ball: the most widely used in the ball mill, a grinding body, in the grinding process and the material point of contact, the impact of the material is large, mainly used in two-bin open-circuit grinding of a bin (feed end, also coarse grinding bin), two-bin closed-circuit grinding of two bins (coarse and fine grinding bin), tube mill, one or two bins. Steel ball diameter in Ф15 ~ 125mm, according to the requirements of the grinding process, the coarse grinding bin is generally used Ф50 ~ 110mm, fine grinding bin Ф20 ~ 50mm in the selection of various specifications of the steel ball.

② steel section: mill fine grinding silo, the material is mainly grinding, steel (iron) section can replace the steel ball, its shape is short cylindrical or truncated conical, and the material occurs in line contact, grinding effect is strong, but the impact force is small, used for fine grinding silo is more appropriate. Commonly used specifications are Ф1520mm, Ф1822mm, Ф2025mm, Ф2530mm and other specifications.

③ steel rod: steel rod is a wet mill commonly used in a grinding body, diameter Ф40 ~ 90mm, rod length than the length of the mill silo short 50 ~ 100mm. for example, Ф2.413mm is the method of baseball mill, the effective length of a silo 2.75mm, the use of rod specifications for the Ф602565mm, Ф652565mm and Ф702565mm.

Regardless of which type of grinding body, its material has high requirements: to have high wear resistance and impact resistance. The material is good or bad, affecting the grinding efficiency and mill operation rate. Requirements for hard, wear-resistant material is not easy to rupture. Alloy wear-resistant balls are commonly used abroad. Such as high chromium cast iron is a high chromium content alloy white cast iron, which is characterized by wear resistance, heat resistance, corrosion resistance, and has considerable toughness. Low chromium cast iron contains less chromium, toughness is poorer than high chromium cast iron, but has good wear resistance, used as a small ball, iron section and fine grinding bin liner is suitable.